
NO: E-29021|20170|2018|Electrical(HQ) Dhanbad, Date: 24/11/2020
DGMS APPROVAL NO.- 56196/2020
From
Chief Inspector of Mines &
Director General of Mines Safety
Directorate General of Mines Safety,
Dhanbad - 826 016.
To
Shri Shib Bhowmik - Country Head
M/s. Joy Global (UK) Ltd.,
4 Swanwick Court, Alfreton,
Derbyshire, DE55 7 AS, United Kingdom.
Sub: Approval under Regulation 208 (3) of the Coal Mines Regulations, 2017 for Flameproof and Intrinsically safe electrical equipment as mentioned in Annexure-II associated with Continuous Miner, Model: 14CM15B, manufactured by M/s. Joy Global (UK) Ltd., for use in belowground Coal Mines under Regulation 208(3) of the Coal Mines Regulations, 2017.
Sir,
I, in exercise of powers conferred upon Chief Inspector of Mines (also designated as Director General of Mines Safety) under Regulation 208(3) of the Coal Mines Regulations, 2017 and in reference to Field Trial approval issued vide letter No. FT_E-4 dated 22.10.2019 and based on the performance report received from M/s. Eastern Coalfields Limited, hereby accord the approval (DGMS Approval No. 56196/2020) granted vide this Directorate's letter No.NO: E-29021|20170|2018|Electrical(HQ) dated 24.11.2020 for a period of five years, i.e. up to 24/11/2025 for use in belowground Coal Mines with the condition mentioned in Annexure-I.
Please note that application for renewal should be made at least three (03) months before the date of expiry of the approval.
Yours faithfully
|
(Prabhat Kumar)
Chief Inspector of Mines
Directorate General of Mines Safety
|
Enclosure: Annexure – I & II
Annexure-I
Conditions for Approval under Regulation 208(3) of the Coal Mines Regulations, 2017, Flameproof and Intrinsically safe electrical equipment as mentioned in Annexure-I associated with Continuous Miner, Model: 14CM15B, manufactured by M/s. Joy Global (UK) Ltd., for use in belowground Coal Mines under Regulation 208(3) of the Coal Mines Regulations, 2017.
1. Every Continuous Miner, Model: 14CM15B shall carry conspicuously in a permanent manner the aforesaid identification mark, i.e. “DGMS Approval No. 56196/2020".
In addition, every machine shall also carry permanently this Directorate’s approval mark as below:
2. (a)The design of the electrical circuit shall not be changed without obtaining prior approval from this Directorate.
(b)Conspicuous warning inscriptions against opening the cover of the main enclosure or of any apparatus which gives access to the flameproof enclosures on live parts or which is designed to receive cable attachment unless the supply to the unit is isolated at source, shall be affixed permanently on the respective part to ensure that all live parts within the unit are made dead and safe.
3. Spare parts shall be made readily available to the user as and when required for proper maintenance of the equipment.
4. (a) The customer shall be supplied the copy of this approval letter, the test report from the testing laboratory with the lab certified drawing , an extract of the condition & special conditions, maintenance schedule, if any, recommended by the testing laboratory in their test report(s) so as to maintain safety features of apparatus/ equipment.
b) The customer shall also be provided a copy of factory test report along with drawings, instruction manual on the installation, operation and maintenance of the equipment and spares parts catalogue at the time of delivery of the equipment.
5. The user shall furnish the performance report of the equipment directly to this Directorate after one (01) year of actual use.
6. While seeking renewal, valid BIS license in the case of Indian manufacturers and in case of foreign manufacturers, QAR/QAN, as may be applicable shall be submitted and the same shall remain valid as long as the apparatus is manufactured and marketed.
7. Any modification to the equipment that might be considered necessary at a later date shall be effected upon being so directed by this Directorate.
8. An officer of this Directorate may at any time draw a sample either from the factory or from the user and get it tested at the cost of the manufacturer. If the test reports are not satisfactory, this approval shall be deemed to be suspended.
9. The high pressure hydraulic hoses, if any, supplied with the machine shall conformed to the standards and parameters as prescribed in the DGMS/Mech/Tech.Cir (Approval) No. 04, Dhanabd, dated 13.02.2015.
10. The Fire Resistant Hydraulic Fluid, if any, supplied with the machine shall conform to the standards and parameters as prescribed in DGMS/Mech/Tech.Cir (Approval) No. 02, Dhanbad, dated 13.02.2015.
11. The Fire Resistant Hydraulic Fluid, if any, supplied with the machine shall conform to the standards and parameters as prescribed in DGMS/Mech/Tech.Cir (Approval) No. 02, Dhanbad, dated 13.02.2015.
12. All covers, doors/access covers of the electrical equipment mounted on the equipment, on opening/removal which may expose live internal conductors, shall have warning instructions either by raised lettering or by other suitable means against such opening/removal of covers, doors and access covers, without isolating supply of energy to the equipment from its source.
13. The plug and socket assembly affixed to the motors/panel, if provided, will be so interlocked as to prevent removal of plug from the socket while alive.
14. Spare parts shall be made readily available, as and when required for proper maintenance of the equipment. Any failure in the equipment shall be intimated to this Directorate.
15. All sensing devices shall be regularly tested and, routinely calibrated or verified to ensure correct operation and a record of the same shall be maintained.
16. The associated items for which approval has been issued is exclusively for use as part of this equipment only and shall not be read as individual approval for those items.
17. The electrical equipment and cables associated with the machine shall be checked by the Electrical Supervisor of the mine for their respective flameproofness of the equipment and condition of cables in the beginning of each working shift and the findings thereof enter into a bound-paged book maintained for that purpose which shall be duly signed by the Electrical Supervisor with the date.
18. If there occurs any revision of standards applicable to the product/equipment , the manufacturer shall get the product/equipment tested as per revised standards and submit test reports to the customer for information and to this Directorate for further approval/renewal.
19. All circulars/general approvals issued by DGMS from time to time, relevant to the equipment shall also be complied with
20. The approval of the subject equipment is with regard to Ex standards mentioned herein. Other relevant standards applicable for assessment of its electrical parameters required under type test have not been taken into consideration.
21. The cable entry devices, threaded adaptors and stopping plugs shall be suitable for the equipment and be considered as a part of equipment (not a component). The cable entry device and cabling methods used shall be suitable for their intended duty and for the special type of cable used in mining. Such cable entry devices shall be duly certified as per relevant IS/IEC standards.
22. The relevant provisions of the Central Electricity Authority (Measures relating to Safety and Electric Supply) Regulations, 2010 shall be complied with in all matter relating to the installation, operation and maintenance of the equipment.
23. General arrangment drawing shall conform to Drawing No. 5100038321.
24. The approval is accorded for a period of five (05) years from, i.e. up to 24/11/2025.
25. At the time of applying for renewal, details of supply with name of mines, purchase order and date shall be furnished with the application.
26. ny modification/alteration to the machine that might be considered necessary at a later date in the interest of safety or/and efficient handling, operation, maintenance and maneuverability of the machine shall be carried out upon being so directed.
27. If at any time any of the conditions subject to which this approval has been granted, is violated or not complied with, this approval shall be deemed to have been revoked with immediate effect.
28. The above approval may be amended or withdrawn at any time, if considered so necessary in the interest of safety and is being issued without prejudice to any other provisions of law which may be or may become applicable at any time.
Annexure-II
List of Flameproof and Intrinsically safe electrical equipment as mentioned in Annexure-I associated with Continuous Miner, Model: 14CM15B, manufactured by M/s. Joy Global (UK) Ltd., for use in belowground Coal Mines.
Sl. No.
|
Description of electrical equipment
|
Manufact
urer
|
Testing Laboratory
|
Test Report No.
& Date
|
Standard to which the test is conducted
|
1
|
Cutter Motor, 3 Phase, AC Induction motor, frame 20B350J, rated at 170KW, 1140 V, 50 HZ, 4 pole, 1475 RPM
|
Baldor
|
SIRA Certification Services, UK
|
IECEx SIR 10.0084X, dated: 05.07.2010
|
IEC 60079-0:2007;
IEC 60079-1:2007
|
2
|
Gathering Head Motor, 3 Phase, AC Induction motor, frame 8CA350J, rated at 45KW, 1140V, 50 HZ, 4 pole, 1370 RPM
|
Baldor
|
SIRA Certification Services, UK
|
IECEx SIR 10.0124X, dated: 26.10.2016
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
3
|
Traction motor, 3 Phase, AC Induction motor, frame 10EB280J, rated at 60KW, 950V, 4 pole, 2210 RPM
|
Baldor
|
SIRA Certification Services, UK
|
IECEx SIR 10.0128X, dated: 17.08.2015
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
4
|
FLP/WP A40 range restrained of connectors (Plug,Socket, plug coupler) rated upto 350A,1300V
|
Victor
|
CIMFR, Dhanbad
|
CIMFR/TC/P/H474; Dated: 23.10.2013
|
IS/IEC 60079-0:2004;
IS/IEC 60079-1:2007;
IS/IEC 60529-2001
|
5
|
Connection Box (Trailing Cable), Type MA001032-0005, rated at 1100V, 300A
|
Joy
|
CML, UK
|
IECEx CML 16.0003X; Dated: 06.01.2016
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
6
|
Main Controller Enclosure, 5100038290, rated upto 1100V, 300A
|
Joy
|
TUV, Australia
|
IECEx ITA 18.0077X; Dated: 22.06.2018
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
7
|
Display Unit, type jna2/dp/1.bat
|
Joy
|
Testsafe, Australia
|
IECEx TSA 09.0018X; Dated: 30.11.2011
|
IEC 60079-0:2004;
IEC 60079-11:2006
|
8
|
Traction Controller, type 5100038203, rated upto 1100V, 300A
|
Joy
|
TUV, Australia
|
IECEx CML 18.0078X; Dated: 22.06.2018
|
IEC 60079-0:2007;
IEC 60079-1:2014
IEC 60079-11:2011
|
9
|
Lens Assembly, type 5000010113
|
Joy
|
Testsafe, Australia
|
IECEx TSA 12.0005U; Dated: 16.12.2016
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
10
|
Switch/Connection Box, 5000016252, max. rating 1250V, 10A (Start/Stop)
|
Joy
|
CML, UK
|
IECEx CML 16.0002; Dated: 27.04.2016
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
11
|
Switch/Connection Box, 5100002582, max. rating 240V, 50A (E-Stop)
|
Joy
|
TUV, Australia
|
IECEx ITA 10.0002X; Dated: 15.03.2017
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
12
|
Sensor enclosure type MA001042 - 0009, 120V
Angle sensor
|
Joy
|
Testsafe, Australia
|
IECEx TSA 07.0027X; Dated: 06.09.2016
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
13
|
Headlight assembly, 5100038044, 50W
|
Joy
|
CML, UK
|
IECEx CML 18.0066X; Dated: 07.08.2018
|
IEC 60079-0:2017;
IEC 60079-1:2014
|
14
|
Ruggedised Mouse assembly type 5100020129, 5V, 1A
|
Joy
|
Testsafe, Australia
|
IECEx TSA 15.0013X; Dated: 20.03.2015
|
IEC 60079-0:2011;
IEC 60079-1:2007
|
15
|
Multi pin Connector, 5000012722, 120V
|
Joy
|
EX testing and certification, Australia
|
IECEx ITA 07.0001X; Dated: 01.12.2017
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
16
|
IS Power supply, BBU TX6648, 7.5V/12V with interface relay TX6661
|
Trolex Ltd.
|
SIRA Certification Service, UK
|
SIRA 02ATEX 3418X Dated: August 2010
|
EN 60079-0:2006;
EN 60079-11:2007;
|
17
|
TX9042 Programmable Sensor Controller, 12VDC supply
|
Trolex Ltd.
|
CIMFR, Dhanbad
|
CIMFR/TC/P/H674; Dated: 10.01.2013
|
IS/IEC 60079-0:2004;
IS/IEC 60079-11:2006; IS/IEC 60529-2001
|
18
|
Methane Sensor, STX3261, 24V
|
Trolex Ltd.
|
CIMFR, Dhanbad
|
CIMFR/TC/P/H679; Dated: 10.01.2013
|
IS/IEC 60079-0:2004;
IS/IEC 60079-11:2006; IS/IEC 60529-2001
|
19
|
Audio Visual Alarm (AVA), TX6831
for Methane monitor
|
Trolex
|
ERTL, Kolkata
|
ERTL(E)/TES/T238/0064/11-12, Dated: 12.03.2013
|
IS/IEC 60079-0:2004;
IS/IEC 60079-11:2006
|
20
|
4160V RS485 Communication Isolator, Ui 14.4V
|
Joy
|
TestSafe, Australia
|
IECEx TSA05.0029X
Dated: 13.06.2013
|
IEC 60079-0:2004;
IEC 60079-11:2006;
|
21
|
Pack, JNA, rated at 110V AC
|
MATRIC
|
ERTL, Kolkata
|
ERTL(E)/TES/J097/0004/08-16; Dated: 17.03.2017
|
IS/IEC 60079-0:2004;
IS/IEC 60079-11:2006;
|
22
|
Receiver, RX1, 9.6VDC, 3.1 A
|
Matric
|
CIMFR, Dhanbad
|
CIMFR/TC/P/H635; Dated: 26.12.2013
|
IS/IEC 60079-0:2004;
IS/IEC 60079-11:2006; IS/IEC 60529-2001
|
23
|
Transmitter-TX2,458.525 MHz
|
Matric
|
CIMFR, Dhanbad
|
CIMFR/TC/P/H660; Dated: 13.01.2014
|
IS/IEC 60079-0:2004;
IS/IEC 60079-11:2006; IS/IEC 60529-2001
|
24
|
GIO controller, Supply 12V DC
|
Joy
|
SIRA Certification Service, UK
|
IECEx Sir 06.0046X, dated 05.05.2016
|
IEC 60079-0:2011;
IEC 60079-11:2011
|
25
|
Electronic flowmeter, Type 5050A, 15V
|
Conflow
|
ERTL, Kolkaata
|
ERTL(E)/TES/C237/0009/10-14; Dated: 23.01.2015
|
IS/IEC 60079-0:2004;
IS/IEC 60079-11:2006;
|
26
|
Pressure Transducer, Type 5000045972, I/P 110VAC
|
Joy
|
International Testing And Certification Services, Australia
|
IECEx ITA 10.0014, dated: 10.08.2010
|
IEC 60079-0:2004;
IEC 60079-11:2006;
|
27
|
Solenoid Valve, 5000013525, Rated at 16.9W
|
Joy
|
TUV, Australia
|
IECEx TRA 16.0009X, dated: 10.08.2016
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
28
|
Cartridge Pulsar, 24V,5000012582
|
Joy
|
Testsafe, Australia
|
IECEx TSA 07.0048X, dated: 17.02.2010
|
IEC 60079-0:2004;
IEC 60079-18:2004;
|
29
|
Operators switches, type 5100012773
|
Joy
|
Testsafe, Australia
|
IECEx TSA 05.0025U, dated: 17.05.2017
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
30
|
FLP enclosure, 5100016553, rated at 120V rms
for BBU and relay
|
Joy
|
CML, UK
|
IECEx CML 18.0112X; Dated: 06.08.2018
|
IEC 60079-0:2017;
IEC 60079-1:2014
IEC 60079-11:2006
|
31
|
Controller, Power Line Modem, Type 5000029858, Rated 4160V 550A(max)
|
Joy
|
SIRA Certification Services, UK
|
IECEx SIR 16.0031X; Dated: 28.06.2016
|
IEC 60079-0:2011;
IEC 60079-1:2014
|
32
|
Controller (Signal Converter), Type 5100020403, Rated 240VAC 30W (max)
|
Joy
|
SIRA Certification Services, UK
|
SIRA13ATEX1378X; Dated: Feb, 2014
|
EN 60079-0:2012;
EN 60079-11:2012;
EN 60079-1:2007
|
33
|
Motor, 3 Phase, AC Induction, frame 9DB280J, rated at 40KW, 1050V, 50 HZ, 4 pole, 1440 RPM
Pump Motor
|
Baldor
|
SIRA Certification Services, UK
|
IECEx SIR 10.0128X (8), dated: 19.02.2019
|
IEC 60079-0:2017;
IEC 60079-1:2014
|
34
|
Fan motor, 3 Phase, AC Induction motor, frame X286TCZ, rated at 25Hp (Cont), 1050V, 50 HZ, 2 pole, 2925 RPM
|
Baldor
|
SIRA Certification Services, UK
|
IECEx SIR 11.0076X (7), dated: 03.04.2019
|
IEC 60079-0:2011;
IEC 60079-1:2007
|
35
|
Power Supply GIO, I/P supply 120VAC, O/P current 1.8A
|
K&H
|
Testsafe, Australia
|
IECEx TSA 11.0002X, dated: 12.04.2011
|
IEC 60079-0:2004;
IEC 60079-11:2006;
|
36
|
Telephone barrier, JBTB1 P2, Ui 14.4V
|
Ostroj-Hansen-Reinder
|
FTZU, Ostrava Radvanice
|
FTZU 06ATEX 0094, dated: 14.03.2017
|
EN 60079-0:2012;
EN 60079-11:2012;
|
37
|
Controller Master station, 5100038321, 1100V, 300A
|
Joy
|
CML, UK
|
IECEx CML 18.0113X; Dated: 17.08.2018
|
IEC 60079-0:2017;
IEC 60079-1:2014
IEC 60079-11:2011
|
38
|
Siren, Type HAFC, 9-50 V AC/DC
Audio Visual Alarm
|
Hytronic
|
MASC, SA
|
IECEx ICS 17.0003X; Dated: 22.07.2019
|
IEC 60079-0:2011;
IEC 60079-1:2014
IEC 60079-11:2011
|
39
|
Sensor flow, pressure and temperature -
Water (0 - 50 GPM/0 - 100 °C/0 - 3000 PSI)
Type Measuring Gauge Small
POWER SUPPLY: 12 V DC
|
GRUNEWALD GmbH
|
Testsafe, Australia
|
IECEx TSA 13.0023X, dated: 18.12.2013
|
IEC 60079-0:2011;
IEC 60079-11:2011
|
|